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Accelerated Haccp implementation schemes in Wales and England
have helped prepare butchers for new licensing regulations. Matthew
Mortlock, Adrian Peters and Chris Griffith look at the implementation
of these initiatives across the Welsh and English butchery sectors
Since 1 May, new licensing regulations(2) have required many English
butchers' shops and retail food outlets to operate a fully documented
food safety management system in keeping with the seven principles
of the Hazard Analysis Critical Control Point (Haccp) approach detailed
by the Codex Alimentarius Commission.(1)
The regulations apply to businesses handling and selling a combination
of unwrapped raw meat products and ready-to-eat foods. Businesses
have until 1 November to obtain a licence, by demonstrating their
compliance with this requirement as well as with existing food hygiene
legislation, enhanced staff training requirements and the payment
of a £100 fee to their local authority. Similar regulations
are proposed for Wales, although these are unlikely to be introduced
until 2001 as they are being passed separately through the legislative
process of the Welsh Assembly.
To help accelerate Haccp implementation, in preparation for licensing
and in response to the recommendations of the Pennington report
into the 1996 E. coli O157 outbreak in Lanarkshire(9), Haccp initiatives
have been designed and implemented across England and Wales. These
schemes provided businesses with free training and consultancy to
help them design and implement their own Haccp system. The English
scheme was managed by the Meat and Livestock Commission, while in
Wales the process was delivered by individual local authority environmental
health departments.
Aware of the development of these initiatives, the Food Research
and Consultancy Unit at the University of Wales Institute Cardiff
(UWIC) identified the need to carry out a systematic evaluation
of the implementation of these initiatives. To the unit's knowledge,
such research had not previously been planned across either region,
despite the large sums of capital funding being provided, although
those responsible for local delivery of the initiatives may have
planned their own evaluation.
The main aims of the research were to:
- gather background data on the butchery industry and its practices
prior to the accelerated Haccp initiatives
- estimate the economic impact of Haccp implementation
- assess managerial beliefs and attitudes towards Haccp and their
involvement in the accelerated initiatives
- evaluate the impact of the training and advice provided, upon
the Haccp and hygiene-related knowledge and ability of business
managers.
The remainder of this article presents a summary of the main results
and conclusions drawn from the Welsh research, although it should
be noted that these largely mirror those from the English study.
The recommendations for future research and policy development are
relevant to both the English and Welsh contexts.
METHODOLOGY
The questionnaire design and methodological approach adopted for
the study were developed in consultation with the Welsh Food Safety
Technical Panel, including a small scale pilot study in three South
Wales authorities.
Nineteen of the 22 unitary authorities in Wales accepted the invitation
to take part in the research. A total of 730 questionnaires were
distributed to all the businesses from those authorities that had
participated in the Haccp initiative, with the exception of some
larger supermarket chains whose Haccp implementation had not been
the direct result of their involvement.
Questionnaires were delivered by mail or where possible in person
by environmental health officers in the course of their normal duties.
The EHOs involved were encouraged to actively remind businesses
in their areas to complete the questionnaires in a bid to improve
response rates, which, though relatively low at 18.5 per cent, compare
with other recent Haccp- related food industry studies.(5, 6, 8)
The English study yielded a response rate of 33.4 per cent from
a total sample of 1,000 businesses, an improvement that was attributed
to the different methodological approach used.
Despite the low response rates increasing the risk of non-response
bias, the parity identified between the English and Welsh results
and the range of attitudes and costs expressed by respondents supported
the overall validity of the survey findings.
PRE-HACCP PRACTICES
Before implementing Haccp, 23 per cent of businesses had no cleaning
schedules in place, 22 per cent were not monitoring the temperatures
of their food products and 32 per cent apparently had no food hygiene
training provision in place. Four per cent of businesses stated
that they were carrying out microbiological testing.
Only 63 per cent of businesses could positively identify that
they had conducted a hazard analysis prior to formally implementing
Haccp, while only 56 per cent had identified critical control points
(CCPs) and only 40 per cent had documented their food hygiene systems.
The average number of the seven Codex Haccp principles in place
before formal Haccp implementation was 3.4, while only 22 per cent
of businesses believed that they had previously implemented all
of the Haccp-based requirements of the 1995 Food Safety (General
Food Hygiene) Regulations.(3)
ECONOMIC IMPACT
The direct capital costs of Haccp implementation averaged £630
per business, up to a maximum of £4,130. The most significant
component of these costs was expenditure on new equipment or physical
changes to the business environment, at an average of £488.
These direct costs were greater in businesses that had fewer of
the Codex Haccp principles in place before formal implementation
of the system. Nevertheless, in 75 per cent of businesses these
costs represented less than 25 per cent of one week's turnover.
As well as direct costs, businesses had to commit an average of
47 man-hours to implement Haccp, up to a maximum of 300. Most of
this time was spent on training (21 hours average) and general planning/design
of the Haccp system (20 hours average). This time represented an
estimated average of 45 per cent of the man-hours available in any
one week, based on an average working week of 41.2 hours for a full-time
member of staff 7 and interpreting two part-time employees as equivalent
to one full-time employee.
Using an estimated wage of £5.50 per hour across the butchery
sector, the total costs to business arising from Haccp implementation,
including the value of the time spent, were estimated at £890
per business.7
ATTITUDES
Seventy-nine per cent of respondents agreed that it would not have
been possible to implement Haccp without the help provided by EHOs,
while 50 per cent (in particular smaller businesses) agreed that
Haccp would not have been implemented if they had been made to pay
for the training and consultancy they received.
Forty per cent of respondents felt their business would need more
help in the future to maintain and update their Haccp system with
a further 24 per cent being undecided. Thirty-seven per cent believed
that it would be difficult to keep up with the documentation required
with a further third being undecided.
Twelve per cent of respondents disagreed that Haccp was a cheap
system to implement. Where Haccp implementation had cost more, respondents
were more likely to disagree. While 52 per cent felt that the benefits
of Haccp implementation did not outweigh the costs, 83 per cent
agreed that food hygiene was under greater control since implementing
Haccp. Also, 84 per cent agreed that Haccp reduced the risk of causing
a food poisoning outbreak in the future and 91 per cent agreed that
Haccp systems increased staff awareness of food hygiene issues.
MANAGERIAL KNOWLEDGE
Significant improvements were identified in managers' knowledge
and ability, relating to a range of Haccp and general food safety
related issues, as a result of the training they received. Pre and
post training knowledge or ability on a range of issues was assessed
using a scale from 1 (none) to 5 (complete).
The most significant improvement in knowledge was in overall knowledge
of Haccp, increasing from a pre-training mean of 2.5 to a post-training
mean of 4.4. The greatest improvements in ability were in the ability
to manage a Haccp system from day-to-day, increasing from a mean
of 2.8 pre-training to 4.4 post-training, and in the ability to
verify that a Haccp system is working, increasing from a mean of
2.7 pre-training to 4.3 post-training.
CONCLUSIONS
Economic arguments are frequently put forward as one of the key
barriers to Haccp implementation within smaller food businesses
such as butchers shops. (5, 6, 10) However, the findings of this
study suggest that, with training and consultancy costs met by central
funding, Haccp implementation was within the reasonable financial
means of most businesses, although it placed a greater strain upon
smaller businesses. It is worth noting that in many cases the time
commitment required to implement Haccp is as significant an issue
as any direct financial input.
Without the support and financial subsidy provided, many businesses
may have been reluctant to commit themselves to implementing Haccp
or would have struggled to implement the system alone. With private
training and consultancy costs beyond the means of most small businesses,
most butchers would have been forced to implement Haccp without
external support. This would have been likely in turn to have a
negative impact upon the quality and effectiveness of their systems
and potentially prevent them from being able to obtain a licence
under the new regulations. While the results clearly demonstrate
the positive endowment in terms of improved knowledge and ability
that the initiative provided for business managers, a significant
proportion of businesses are likely to require further support in
the future to maintain the long-term effectiveness of their systems.
Business size alone is not the only issue that can increase the
cost and time burden required to implement Haccp. The survey results
support the view that the prior level of business development in
terms of the systems and culture in place can also have an effect,
something recently recognised formally by the World Health Organisation.(10)
It is clear from this study that before implementing Haccp, a substantial
proportion of businesses were not carrying out good hygiene practices,
such as the use of cleaning schedules. Similarly, many were not
able to demonstrate their compliance with previous hazard analysis
based legislation. While the figures presented may paint a pessimistic
view of the situation before the initiative, it is possible the
process of Haccp implementation had, in itself, affected their retrospective
responses to these questions. Managers may have been less positive
than they would otherwise have been about the extent to which their
previous practices fulfilled the definitions provided.
Despite not identifying any tangible short-term economic benefits
to butchers arising from Haccp implementation, it is clear from
the views expressed by managers that the majority do at least recognise
the less tangible benefits provided by improving control over food
safety. Furthermore, by having implemented Haccp well in advance
of the arrival of the licensing regulations, it is likely that most
businesses will benefit from a smoother and less costly transition
to these requirements than would otherwise have been the case. This
benefit applies as much to the local authorities responsible for
enforcing the regulations as it does to the business community.
Indeed the use of documented Haccp systems may help reduce the time,
costs or frequency of routine hygiene inspections in the future.
These systems and the documentation they require will also enable
businesses to mount a due diligence defence under the 1990 Food
Safety Act in the unfortunate event of a food poisoning outbreak.(4)
The results of this research have highlighted the value of carrying
out quantitative evaluations of programs such as the accelerated
Haccp initiative. They have also helped demonstrate the pivotal
role that EHOs and trade associations, in partnership with the academic
community, can play in helping to conduct primary research within
the food industry. The research has provided data that would have
otherwise not have been collected, against which to draw conclusions
about the impact that the initiative has had upon the industry,
the regulatory authorities and the consumer.
RECOMMENDATIONS
1. Longitudinal studies are needed to assess whether the investment
made by the Government and the butchery industry in implementing
Haccp, delivers tangible long-term benefits to businesses, the Government
and the consumer.
2. In Wales particularly, almost two years are likely to have
passed between the delivery of the accelerated initiative and the
introduction of licensing procedures. A systematic assessment of
the problems that butchers may have faced in maintaining and updating
Haccp is therefore recommended to ensure that the introduction of
licensing is as smooth as possible, both for the industry and the
regulatory authorities.
3. To help enforce the licensing regulations, the development
of a generic Haccp audit tool for butchers is recommended. This
would provide consistency of enforcement across all regions, a common
complaint of many businesses and something which is likely to be
especially important in Wales, where EHOs will have played the dual
role of trainers/consultants and enforcers.
4. Research-based pre and post delivery evaluation techniques
should be incorporated from the outset into any future initiatives
of this kind across other industry sectors.
5. In terms of the risk to food safety, the catering sector is
an important target for any future Haccp initiatives or regulations
that may be considered by the new Food Standards Agency. Haccp has
not yet made a significant impact upon this sector (6) and yet the
sheer size of this sector is likely to prevent funding support on
the scale seen for the butchery initiatives. Similarly, the diversity
of business practices within the sector mitigates against the largely
generic approach used to address butchers. In light of these potential
difficulties, any future initiatives being considered for caterers
should plan in an extensive consultation across the whole of the
sector to help identify the most appropriate sources of information
for catering businesses; the training materials required to facilitate
Haccp implementation; and the factors that would motivate catering
businesses to be involved in such initiatives.
ACKNOWLEDGEMENTS
The authors would like to thank David Worthington, deputy chief
environmental health adviser at the National Assembly for Wales,
the Welsh Food Safety Technical Panel and all the environmental
health officers across Wales without whose co-operation this research
would not have been possible. Thanks are also expressed to David
Baines at the Meat and Livestock Commission and John Barnes at the
Department of Health for their support in the parallel study of
English butchers. The sentiments expressed in the paper are those
of the authors.
REFERENCES
1. Codex Alimentarius (1997) Hazard Analysis and Critical Control
Point (HACCP) System and Guidelines For Its Application. Alinorm
97/13A, Codex Alimentarius Commission, Rome.
2. DoH (2000) The Food Safety (General Food Hygiene) (Butchers'
Shops) Amendment Regulations 2000, SI 2000 No. 930, HMSO: London.
3. DoH (1995) The Food Safety (General Food Hygiene) Regulations
1995, SI 1995 No. 1763, HMSO: London.
4. DoH (1990) The Food Safety Act 1990, HMSO: London.
5. Henson, S, Holt, G and Northen, J (1999) "Costs and benefits
of implementing Haccp in the UK dairy processing sector", Food
Control, 10 (2), 99-106.
6. Mortlock, M P, Peters, A C and Griffith, C J (1999) "Food
hygiene and Haccp in the UK food industry, practices, perceptions
and attitudes", Journal of Food Protection, 62 (7), 786-792.
7. Office for National Statistics (1998) New Earnings Survey 1998,
HMSO: London.
8. Panisello, P J, Quantick, P C and Knowles, M J (1999) "Towards
the implementation of Haccp: results of a UK regional survey,"
Food Control, 10 (2), 87-98.
9. Pennington Group (1997) Report on the circumstances leading to
the 1996 outbreak if infection with E. coli 0157 in Central Scotland:
The implications for food safety and the lessons to be learned,
HMSO: Edinburgh.
10. WHO (1999) Strategies for Implementing Haccp in Small and/or
Less Developed Businesses: Report of the WHO Consultation in Collaboration
with the Ministry of Health, Welfare & Sports, The Netherlands,
The Hague, 16-19 June 1999, WHO: Geneva.
Matthew Mortlock was previously a research assistant in the food
research and consultancy unit at the University of Wales Institute
Cardiff (UWIC) and is currently a project officer in the Innovation,
Creativity and Enterprise Centre at the University of Wales College
Newport (UWCN).
Dr Adrian Peters is director of graduate studies for the school
of applied sciences at UWIC.
Dr Chris Griffith is head of the food research and consultancy unit
at UWIC.
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